Induction Heating
Control Table
Feeding
Liquid Spray Cooling


I. Process Flow
1. Automatic Feeding
① Steel pipes are placed on the feeding rack in the feeding area. The feeding device transports
the steel pipes onto the rotating rollers and then returns to the feeding area to await the next pipe.
2. Conveyor Rollers
② The steel pipes rotate at a constant speed according to the preset specifications on the production line
and enter the induction coil. When the end of the steel pipe is detected by the feeding detection switch,
the feeding device in the feeding area is triggered. After the steel pipe is loaded, the feeding acceleration
button is pressed to accelerate the pipe to catch up with the end of the previous pipe. Releasing
the button restores the normal heat treatment speed. To accommodate steel pipes of different diameters,
the acceleration speed can be adjusted by pressing the button.
3. Annealing
③ When the steel pipe enters the induction coil, the power is turned on and the power is adjusted to bring
the steel pipe temperature to 1050~1080℃.
4. Spray Cooling
④ After annealing, the pipe enters the rapid cooling zone, where a 360-degree spray device is used to
ensure more uniform cooling.
5. Output Rollers
⑤ When the steel pipe annealing is completed, and the pipe end is detected by the pipe separation
detection switch, the "adjustable speed section for pipe output" is triggered to accelerate the separation of
the steel pipe at the (6-meter/12-meter) position. (Rising edge trigger), the rapid separation speed is
adjustable.
6. Automatic Unloading
⑥ When the steel pipe rotates rapidly to the (6-meter, 12-meter) detection point, the signal is triggered,
and the unloading device transports the steel pipe from the rollers to the unloading rack and returns to
its original position to await the next pipe.
No preheating required
Start and stop at any time.
Max OD up to 1219MM.
Efficiency increased by 50%.
Guarantee pipe straightness
Integrated control panel, CNC design, easy to operate.
Imported IGBT module,more efficient than traditional heating way
Fast heating speed
Surface of the workpiece gets evenly heated , and un-easily oxidized.
| Material | 300 series stainless steel; 2205 duplex stainless steel; nickel-based alloy |
| Pipe diameter | Φ219-1219mm |
| Wall thickness | 3.0-16mm |
| Steel pipe length | 5.8-12m |
| Production speed | 0.1-1.0m/min |
| Model | HHS-L-1200/500 |
| Power | 1200KW+500KKW |
| Voltage | three-phase 380VAC, 50HZ |
| Resonant frequency | 700HZ-2KHz (automatic tracking) |
| Power adjustable | 1%-100% |
| Usage | Steel Molding |
| Fuel | Electricity |
| Scope of Application | Water Tube/ Oil Pipeline |
| Material Applied | Carbon Steel,Dual Phase Steel and Stainless Steel |
| O.D. Range | 219-762 mm |
| Thickness | 3.0-20.0 mm |
| Temperature | 1050-1200 |
| Pre-Heating Time | 10 Seconds |
| Power(W) | 1600 Kw |
| Dimension(L*W*H) | 0 |
| Control Type | PLC |
| Heating Type | Induction Heating |
| Cooling Type | Water Cooling |
| Warranty | 1 Year |
| After-Sales Service | Engineers Service Machinery Overseas Available |
| Lead Time | 45-90 Days |
| Standard | ASTM, DIN, ISO, GB and etc. |
| Transport Package | Filem dan Palet Kalis Air |
| Kapasiti Pengeluaran | 20 Set Setahun |
| Saiz Pakej | 32.00sm * 1.50sm * 1.80sm |
| Berat Kasar Pakej | 25000.000kg |
Tentang kami
Ditubuhkan: 2020
Kepakaran Teras:Lebih 20 tahun pengalaman dalam peralatan paip kimpalan.
Saiz Kilang: Lebih 20,000 meter persegi pangkalan pengeluaran dan gudang moden.
Pasukan Teknikal:Dilengkapi dengan lebih 20 juruteknik profesional yang berdedikasi dalam R&D dan inovasi.
Produk Teras:Barisan pengeluaran paip kimpalan jitu, peralatan meratakan kimpalan, peralatan penyelesaian cerah, sistem pengesanan jahitan kimpalan, sistem kawalan pintar, peralatan penyelesaian cerah paip gulung kemasan, peralatan penyepuhlindapan berputar, dan sebagainya.
Pensijilan:Kami merupakan sebuah perusahaan berteknologi tinggi kebangsaan, yang diperakui ISO9001 untuk sistem pengurusan kualiti kami, dan kami memastikan kualiti dalam setiap peringkat daripada reka bentuk hinggalah perkhidmatan.
Rakan Kongsi:Usaha gigih kami untuk mencapai kecemerlangan telah memperoleh kepercayaan daripada ramai peneraju industri, termasuk Juli, Wujin, Sanhua, Plymouth (AS), dan Penna (India).
Liputan Pasaran:Produk kami dijual di seluruh dunia, dieksport ke pelbagai negara dan wilayah selain China, termasuk Dubai, Rusia, India, Korea Selatan, Thailand, Pakistan dan Vietnam.
Mengapa Pilih Kami?
1/ Pasukan perkhidmatan profesional yang menyediakan perkhidmatan pemasangan dan penyelenggaraan tempatan
Jaminan kualiti 2/100%, penggantian alat ganti percuma
3/ Perkhidmatan penyelesaian sehenti yang menyokong jentera rantaian bekalan perindustrian
4/ Berkhidmat di lebih 11 buah negara dan wilayah
5/ Ujian operasi saluran paip dalam talian sebelum penghantaran
Penghantaran 6/100% tepat pada masanya, pampasan untuk kelewatan
7/ Lebih 20 kakitangan pengurusan kilang dan teknikal
8/ Pasukan R&D selama 20 tahun yang berdedikasi untuk reka bentuk canggih. Kami telah memperoleh lebih daripada 30 paten untuk kilang tiub,
menawarkan teknologi automatik sepenuhnya, berkelajuan tinggi dan berkos rendah.
9/ Perkhidmatan pemeriksaan mesin tempatan disediakan, setelah menyertai lebih 100 projek sampel (Dubai, India,
Vietnam, Pakistan, Rusia, Malaysia, Serbia, Costa Rica, Korea Selatan, Amerika Syarikat, Australia, dll.).